PSM

The Process Safety Management (PSM) course is designed for professionals in industries such as oil & gas, chemicals, pharmaceuticals, and manufacturing who are responsible for the implementation and management of process safety within their organizations. This course, accredited by ICTQUAL AB UK, equips participants with the necessary skills and knowledge to identify hazards, evaluate risks, and implement effective safety measures in industrial processes to prevent accidents, injuries, and environmental harm.

Course Content

1. Introduction to Process Safety Management

• Overview of process safety and its importance in high-risk industries

• Key definitions and terminology in process safety

• Differences between occupational safety and process safety

• Objectives of Process Safety Management (PSM)

2. PSM Regulatory Frameworks and Standards

• Overview of national and international regulations related to process safety (e.g., OSHA PSM Standard, HSE regulations)

• Understanding key frameworks and codes of practice (e.g., ISO 45001, IEC 61508)

• Role of regulatory bodies in maintaining safety in industrial operations

3. Hazard Identification and Risk Assessment

• Techniques for identifying hazards in process industries

• Risk assessment methodologies for evaluating process safety risks

• Tools for hazard analysis, including HAZOP (Hazard and Operability Study), FMEA (Failure Modes and Effects Analysis), and Fault Tree Analysis

• Importance of safety audits and inspections in identifying potential risks

4. Process Safety Culture and Leadership

• Building and promoting a strong process safety culture within organizations

• The role of leadership in driving process safety initiatives

• Engaging employees at all levels in safety practices and communication

• Establishing a continuous improvement mindset in process safety management

5. Process Safety Management Systems (PSMS)

• Designing and implementing a comprehensive PSM system

• Key components of a PSM system, including operating procedures, maintenance, and change management

• Integrating PSM with quality management systems (QMS)

• Developing an emergency response and crisis management plan

6. Mechanical Integrity and Equipment Safety

• Ensuring the integrity of critical equipment (e.g., pressure vessels, piping systems, and relief systems)

• Inspection, testing, and maintenance of safety-critical equipment

• Monitoring performance and managing lifecycle costs of process safety equipment

• Risk-based inspection and maintenance strategies

7. Incident Investigation and Root Cause Analysis

• Conducting thorough investigations of safety incidents and near misses

• Root cause analysis techniques (e.g., 5 Whys, Fishbone Diagram)

• Corrective and preventive actions following an incident

• Learning from past incidents to improve safety protocols and prevent recurrence

8. PSM Performance Monitoring and Improvement

• Key performance indicators (KPIs) for monitoring process safety performance

• Data collection, analysis, and reporting for continuous improvement

• Audits, inspections, and safety reviews to assess PSM effectiveness

• Managing and tracking safety performance over time

Assessment & Certification

✅ Written Exam – A theoretical exam covering all aspects of process safety management, regulations, risk assessment, and safety practices.
✅ Case Study and Practical Assessment – Participants will work through real-life process safety scenarios, conducting hazard identification and risk assessments, and implementing safety measures.
✅ Passing Criteria – Participants must score at least 70% on the written exam and successfully complete the practical assessment.
✅ ICTQUAL AB UK Certification – Upon successful completion of the course, participants will receive the Process Safety Management Certificate awarded by ICTQUAL AB UK, a globally recognized qualification in the field of process safety.

Who Should Enroll?

• Process safety managers and engineers

• Health, Safety, and Environmental (HSE) professionals

• Operations managers and supervisors in high-risk industries (oil & gas, chemicals, pharmaceuticals, etc.)

• Individuals involved in hazard analysis, risk assessment, and safety management of industrial processes

Course Duration

🕒 Duration: 5–7 Days (Depending on Group Size and Course Pace)
✔️ The course includes both theoretical and practical elements to ensure full understanding of process safety management principles.
✔️ Flexible scheduling available for corporate groups or individuals.

Why Choose Our Process Safety Management Course?

✅ Globally Recognized ICTQUAL AB UK Certification
✅ Expert Instructors with Industry Experience
✅ Practical Knowledge of Process Safety Systems and Risk Management
✅ Real-World Applications and Case Studies
✅ Comprehensive Coverage of Process Safety Topics and Regulations